Hydraulic Cylinder Repair Bench

Efficient and labor-saving - hydraulic/mechanical assistance, quick disassembly and assembly, reduce labor intensity.
Non-destructive operation - avoid violent disassembly, protect cylinders, seals and precision components.
Multi-specification adaptation - adjustable fixture, compatible with different sizes of hydraulic cylinders.
Safe and stable - anti-slip and explosion-proof design, safe and reliable operation.
Extend the life - standardize the disassembly and assembly, reduce the secondary damage, and improve the durability of the cylinder.

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Product Details

Cylinder disassembly machines (hydraulic cylinder disassembly equipment) have significant advantages when it comes to servicing and maintaining hydraulic systems, and the following are their main product advantages:

1. Improve maintenance efficiency
Quick disassembly and assembly: Hydraulic or mechanical assistance is used to greatly reduce the manual disassembly and assembly time and improve maintenance efficiency.

Standardized operation: avoid traditional hammering, crowbar and other barbaric operations, reduce human error.

2. Protect the cylinder assembly
Non-destructive disassembly: avoid damage to the cylinder barrel, piston rod, seal, etc. caused by violent disassembly.

Precise alignment: ensure that precision parts such as pistons and guide sleeves are not damaged during disassembly and assembly.

3. Adapt to a variety of specifications of cylinders
Adjustable design: suitable for hydraulic cylinders of different diameters and lengths (such as construction machinery, mining equipment, agricultural machinery, etc.).

Modular clamps: replaceable jaws, support seats, etc., suitable for a variety of types of cylinders.

Hydraulic Cylinder Repair Bench


4. Reduce labor cost and labor intensity
Labor-saving operation: hydraulic or electric drive, reducing manpower dependence and worker fatigue.

One-man work: Traditional disassembly and assembly may require 2-3 people, while professional equipment can be done by one person.

5. Improve the quality of maintenance
Reduce seal damage: avoid scratching of the sealing groove or broken sealing ring due to improper disassembly and assembly.

Extend the life of the cylinder: The standardized disassembly and assembly process can reduce the secondary damage and improve the service life of the cylinder.

6. Safe and reliable
Explosion-proof and anti-slip design: Some equipment is equipped with a safety locking device to prevent the cylinder from suddenly popping out and causing injury.

Stable support: avoid the cylinder rolling and falling during disassembly and assembly, and ensure the safety of operation.

7. Multi-function expansion (some high-end models)
Integrated detection function: It can be used with measuring instruments to detect the wear of the inner wall of the cylinder barrel and the straightness of the piston rod.

Automatic lubrication/cleaning: Some equipment supports disassembly and assembly for lubrication or cleaning at the same time to improve maintenance efficiency.

8. Economic advantages
Reduce maintenance costs: reduce parts damage caused by improper operation and save replacement costs.

Increased equipment utilization: Reduced downtime and faster return to operation of hydraulic equipment.

Applicable industries
Construction machinery (excavators, loaders, cranes, etc.)

Mining equipment (hydraulic struts, rock drills, etc.)

Agricultural Machinery (Tractor, Harvester Hydraulics)

Industrial Hydraulics (Injection Molding Machines, Die Casting Machines, etc.)

summary
The cylinder disassembly and assembly machine solves the pain points in traditional maintenance through efficient, safe and accurate disassembly and assembly, and is especially suitable for high-frequency, large-scale hydraulic cylinder maintenance scenarios, and is a necessary equipment for hydraulic maintenance workshops. If you need a more specific model or application case, you can explore it further!

Technical parameters:

Hydraulic Drive Motor

18.5KW -4 stage

Motor Disassembly Torque

30000N.m

Total Flow of Hydraulic Motor

56L/min

Pumping Station Pressure

31.5Mpa

Motor Working Pressure

25Mpa

Afterburner Torque

300000N.m

Maximum Thrust of The Clamping Cylinder

265KN

Maximum Pulling Force

180KN

Disassemble The Bore

50-500

Translational Cylinder Stroke

2100mm

Secondary Cylinder Clamping

V-shaped tooth plate clamping

How it Works

Control valve/button electric control/remote control

Dimensions

7000×2400×1700mm


Product configuration:

NameModelQuantity
Motor18.5KW1 unit
Hydraulic MotorHZKY-01-0011 unit
Oil PumpHZKY-01-0021 unit
Control ValvesHZKY-01-0038 groups
Afterburner CylindersHZKY-01-0042 pcs
Tighten Up Left and RightHZKY-01-0052 pcs
Auxiliary CylindersHZKY-01-0061 pc
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