Medium-gauge Horizontal Ram Breakdown Station
Basic Work Specifications
1. Operator Requirements
Must complete professional training and obtain certification
Unqualified personnel strictly prohibited from operation
2. Workspace Safety
Maintain clean and organized maintenance area
Keep safe distance from high-pressure zones
Only disassemble pipelines after full depressurization
3. Equipment Inspection
Regular pipeline checks; replace loose/worn parts immediately
Clean and inspect disassembled parts for damage/rust
Maintain detailed spare parts replacement list
Basic working specifications
1. Operator qualification requirements
All gear operators and protection personnel need to ignore expert education and gain corresponding qualification certification. Those who have no longer exceeded the evaluation are strictly prohibited from working.
2. Working surroundings security management
The protection workshop should be saved easy and orderly. During the operation, personnel must preserve a secure distance from the high-pressure take a look at area. Pipeline disassembly operations need to be carried out solely after the machine is totally depressurized.
3. Equipment inspection and upkeep standards
Periodically lift out pipeline device inspections. If unfastened connections or worn components are found, they should be directly treated and replaced; all disassembled components need to be professionally cleaned and visually inspected, focusing on confirming whether or not there is deformation, rust or damage, and compiling a specific spare components substitute list.
4. Seal substitute regulations
All sealing factors should be changed throughout maintenance, and reuse of historical seals is prohibited.
5. Special device use requirements
All disassembly and meeting operations need to use licensed one of a kind tools, and non-standard or self-made equipment are strictly prohibited.
6. Parts substitute standards
Maintenance components have to strictly comply with organisation technical requirements and product drawing requirements. Any components that do no longer meet technical specs are prohibited from use.
7. Safety check procedures
When conducting stress tests, the protecting cupboard door ought to be closed to stop non-public harm brought on through splashing of workpieces or drinks at some point of the test.
Technical parameters:
Hydraulic Drive Motor | 18.5KW -4 stage |
Motor Disassembly Torque | 30000N.m |
Total Flow of Hydraulic Motor | 56L/min |
Pumping Station Pressure | 31.5Mpa |
Motor Working Pressure | 25Mpa |
Afterburner Torque | 300000N.m |
Maximum Thrust of The Clamping Cylinder | 265KN |
Maximum Pulling Force | 180KN |
Disassemble The Bore | 50-500 |
Translational Cylinder Stroke | 2100mm |
Secondary Cylinder Clamping | V-shaped tooth plate clamping |
How it Works | Control valve/button electric control/remote control |
Dimensions | 7000×2400×1700mm |
Product configuration:
Name | Model | Quantity |
Motor | 18.5KW | 1 unit |
Hydraulic Motor | HZKY-01-001 | 1 unit |
Oil Pump | HZKY-01-002 | 1 unit |
Control Valves | HZKY-01-003 | 8 groups |
Afterburner Cylinders | HZKY-01-004 | 2 pcs |
Tighten Up Left and Right | HZKY-01-005 | 2 pcs |
Auxiliary Cylinders | HZKY-01-006 | 1 pc |
High-pressure Hose | 34 articles |