Medium-gauge Horizontal Ram Breakdown Station

Basic Work Specifications

1. Operator Requirements

Must complete professional training and obtain certification

Unqualified personnel strictly prohibited from operation

2. Workspace Safety

Maintain clean and organized maintenance area

Keep safe distance from high-pressure zones

Only disassemble pipelines after full depressurization

3. Equipment Inspection

Regular pipeline checks; replace loose/worn parts immediately

Clean and inspect disassembled parts for damage/rust

Maintain detailed spare parts replacement list




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Product Details

Basic working specifications

1. Operator qualification requirements
All gear operators and protection personnel need to ignore expert education and gain corresponding qualification certification. Those who have no longer exceeded the evaluation are strictly prohibited from working.
2. Working surroundings security management
The protection workshop should be saved easy and orderly. During the operation, personnel must preserve a secure distance from the high-pressure take a look at area. Pipeline disassembly operations need to be carried out solely after the machine is totally depressurized.
3. Equipment inspection and upkeep standards
Periodically lift out pipeline device inspections. If unfastened connections or worn components are found, they should be directly treated and replaced; all disassembled components need to be professionally cleaned and visually inspected, focusing on confirming whether or not there is deformation, rust or damage, and compiling a specific spare components substitute list.
4. Seal substitute regulations
All sealing factors should be changed throughout maintenance, and reuse of historical seals is prohibited.

Medium-gauge Horizontal Ram Breakdown Station5. Special device use requirements
All disassembly and meeting operations need to use licensed one of a kind tools, and non-standard or self-made equipment are strictly prohibited.
6. Parts substitute standards
Maintenance components have to strictly comply with organisation technical requirements and product drawing requirements. Any components that do no longer meet technical specs are prohibited from use.
7. Safety check procedures
When conducting stress tests, the protecting cupboard door ought to be closed to stop non-public harm brought on through splashing of workpieces or drinks at some point of the test.

Technical parameters:

Hydraulic Drive Motor

18.5KW -4 stage

Motor Disassembly Torque

30000N.m

Total Flow of Hydraulic Motor

56L/min

Pumping Station Pressure

31.5Mpa

Motor Working Pressure

25Mpa

Afterburner Torque

300000N.m

Maximum Thrust of The Clamping Cylinder

265KN

Maximum Pulling Force

180KN

Disassemble The Bore

50-500

Translational Cylinder Stroke

2100mm

Secondary Cylinder Clamping

V-shaped tooth plate clamping

How it Works

Control valve/button electric control/remote control

Dimensions

7000×2400×1700mm

Product configuration:

Name

Model

Quantity

Motor

18.5KW

1 unit

Hydraulic Motor

HZKY-01-001

1 unit

Oil Pump

HZKY-01-002

1 unit

Control Valves

HZKY-01-003

8 groups

Afterburner Cylinders

HZKY-01-004

2 pcs

Tighten Up Left and Right

HZKY-01-005

2 pcs

Auxiliary Cylinders

HZKY-01-006

1 pc

High-pressure Hose


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