Horizontal Press Machine For Sale

Horizontal Press Machine For Sale:

Horizontal Press Machine is a mechanical equipment characterized by a horizontal arrangement of cylinders or working components, and its core structure includes:

1. Horizontal cylinder/worktable: The cylinder axis is parallel to the ground (such as a horizontal compressor), or the worktable is in a horizontal state (such as a horizontal hydraulic press), which is different from the vertical layout of vertical equipment.

2. Modular components: usually composed of hydraulic systems (oil cylinders, pump stations), power sources (motors), control systems (PLC or button centralized control), and work platforms (such as four column structures). Some models are equipped with mobile workstations or automated loading and unloading devices.

3. Auxiliary structure: Depending on the purpose, it may include packing boxes, crankshafts (compressors), molding nozzles (extruders), or shaping molds (shaping presses), etc.

Packaging and Shipping Process and Standards:

1. Equipment fixation and protection

Hydraulic system protection: core components such as hydraulic oil cylinder and pump station shall be packed independently, and the gap shall be filled with shockproof foam to avoid hydraulic oil leakage or seal damage due to collision during transportation. For example, the oil cylinder of a 400 ton horizontal hydraulic press needs to be fixed with a wooden bracket to prevent axial movement.

Electrical component isolation: Separate the PLC control cabinet, sensors, and other electrical components into boxes and label them as "fragile" to avoid direct contact with metal parts that may cause short circuits or scratches.

Mold and accessory management: Heavy molds (such as flange shaping molds) are lifted by aerial cranes onto dedicated pallets and fixed with steel straps; Small accessories (such as sealing rings and pressure gauges) should be classified and stored in the toolbox to prevent loss.

2. Selection of packaging materials

Moisture proof treatment: After spraying anti rust oil on the surface of the equipment, wrap it with plastic film and cover it with waterproof canvas to ensure that it does not rust in humid environments (such as sea transportation). For example, the cylinder group of a horizontal compressor needs to be packaged with VCI gas-phase anti rust film.

Structural reinforcement: For the four column horizontal hydraulic press, use angle steel welding to reinforce the frame, and fix the equipment to the bottom plate with bolts to prevent overturning during transportation. Tangshan Heavy Industry Group's self-made 200 ton horizontal press adopts this method, reducing the transportation damage rate by 80%.

3. Transportation and loading/unloading standards

Vehicle selection: According to the weight of the equipment (such as a 500 ton horizontal hydraulic press requiring a heavy-duty flatbed truck with more than 10 axles) and the size (length x width x height ≥ 12m x 3.5m x 3m), match the transportation vehicle to ensure that the carriage is flat and free of protrusions.

Loading and unloading operations: Use a crane weighing over 50 tons for lifting, and rubber sheaths should be added to the contact area between the sling and the equipment; When loading, the center of gravity of the equipment should coincide with the vehicle axis, with a deviation of no more than 50mm.

Precautions for use: Balancing safety and efficiency：

1. Pre operation inspection

Component integrity: Check whether the oil pipe and joint are loose, and whether the gap between the pressure head and the mold is uniform (error ≤ 0.1mm). For example, when a horizontal hydraulic baler compresses waste paper, if the pressure head is offset, it can cause uneven density of the bales, affecting transportation efficiency.

Material adaptability: Select the appropriate model based on the characteristics of the material (such as waste paper, plastic bottles, metal shavings). The 160 ton horizontal hydraulic baler is suitable for compressing waste paper, while the 400 ton model is more suitable for metal forming.

2. Standardization during operation

Overloading is strictly prohibited: The design pressure range of horizontal compressors is 0.5-10MPa. If the rated pressure is exceeded (such as using 2MPa equipment for 5MPa working conditions), it will cause cylinder seal failure and increase maintenance costs by 300%.

Temperature control: The hydraulic oil temperature should be maintained at 40-60 ℃. If the temperature is too high (such as exceeding 80 ℃), the viscosity of the oil will decrease, the lubrication effect will weaken, and it is easy to cause pump station wear.

3. Maintenance and upkeep

Regular lubrication: Add lithium based grease to moving parts such as guide columns and sliders every 500 hours to reduce frictional resistance. For example, after adopting an automatic lubrication device, the wear rate of the guide column in a horizontal four column hydraulic press is reduced by 60%.

Cleaning and rust prevention: After daily work, use compressed air to blow away dust on the surface of the equipment and apply rust prevention oil to the metal parts. If water droplets adhere to the surface of the body, it will cause local corrosion and affect the service life of the equipment.

4. Safety protection measures

Emergency stop device: Install red emergency stop buttons around the operation panel and equipment to ensure that the power can be cut off within 0.5 seconds in case of emergencies (such as mold jamming).

Protective fence setting: Install metal guardrails with a height of ≥ 1.2m in open areas (such as the outlet of horizontal hydraulic balers) to prevent personnel from accidentally entering and causing compression injuries.