Horizontal Press Machine Manufacturer

Horizontal Press Machine Manufacturer:

Horizontal Press Machine is a mechanical equipment characterized by a horizontal arrangement of cylinders or working components, and its core structure includes:

1. Horizontal cylinder/worktable: The cylinder axis is parallel to the ground (such as a horizontal compressor), or the worktable is in a horizontal state (such as a horizontal hydraulic press), which is different from the vertical layout of vertical equipment.

2. Modular components: usually composed of hydraulic systems (oil cylinders, pump stations), power sources (motors), control systems (PLC or button centralized control), and work platforms (such as four column structures). Some models are equipped with mobile workstations or automated loading and unloading devices.

3. Auxiliary structure: Depending on the purpose, it may include packing boxes, crankshafts (compressors), molding nozzles (extruders), or shaping molds (shaping presses), etc.

Packaging and Shipping Process and Standards:

1. Equipment fixation and protection

Hydraulic gadget protection: core aspects such as hydraulic oil cylinder and pump station shall be packed independently, and the hole shall be stuffed with shockproof foam to keep away from hydraulic oil leakage or seal harm due to collision throughout transportation. For example, the oil cylinder of a four hundred ton horizontal hydraulic press wants to be constant with a wood bracket to forestall axial movement.

Electrical aspect isolation: Separate the PLC manipulate cabinet, sensors, and different electrical elements into containers and label them as "fragile" to keep away from direct contact with metallic components that can also reason brief circuits or scratches.

Mold and accent management: Heavy molds (such as flange shaping molds) are lifted with the aid of aerial cranes onto committed pallets and constant with metal straps; Small add-ons (such as sealing rings and strain gauges) have to be categorized and saved in the toolbox to forestall loss.

2. Selection of packaging materials

Moisture proof treatment: After spraying anti rust oil on the floor of the equipment, wrap it with plastic movie and cowl it with water resistant canvas to make certain that it does no longer rust in humid environments (such as sea transportation). For example, the cylinder crew of a horizontal compressor wishes to be packaged with VCI gas-phase anti rust film.

Structural reinforcement: For the 4 column horizontal hydraulic press, use perspective metal welding to give a boost to the frame, and repair the tools to the backside plate with bolts to stop overturning all through transportation. Tangshan Heavy Industry Group's self-made 200 ton horizontal press adopts this method, lowering the transportation injury charge via 80%.

3. Transportation and loading/unloading standards

Vehicle selection: According to the weight of the tools (such as a five hundred ton horizontal hydraulic press requiring a heavy-duty flatbed truck with greater than 10 axles) and the measurement (length x width x peak ≥ 12m x 3.5m x 3m), suit the transportation automobile to make certain that the carriage is flat and free of protrusions.

Loading and unloading operations: Use a crane weighing over 50 lots for lifting, and rubber sheaths must be delivered to the contact location between the sling and the equipment; When loading, the middle of gravity of the tools ought to coincide with the car axis, with a deviation of no extra than 50mm.

Precautions for use: Balancing security and efficiency:

1. Pre operation inspection

Component integrity: Check whether or not the oil pipe and joint are loose, and whether or not the hole between the stress head and the mould is uniform (error ≤ 0.1mm). For example, when a horizontal hydraulic baler compresses waste paper, if the strain head is offset, it can motive uneven density of the bales, affecting transportation efficiency.

Material adaptability: Select the excellent mannequin primarily based on the traits of the fabric (such as waste paper, plastic bottles, steel shavings). The one hundred sixty ton horizontal hydraulic baler is appropriate for compressing waste paper, whilst the four hundred ton mannequin is greater appropriate for metallic forming.

2. Standardization throughout operation

Overloading is strictly prohibited: The layout stress vary of horizontal compressors is 0.5-10MPa. If the rated stress is passed (such as the use of 2MPa gear for 5MPa working conditions), it will reason cylinder seal failure and make bigger preservation prices via 300%.

Temperature control: The hydraulic oil temperature need to be maintained at 40-60 ℃. If the temperature is too excessive (such as exceeding eighty ℃), the viscosity of the oil will decrease, the lubrication impact will weaken, and it is convenient to reason pump station wear.

3. Maintenance and upkeep

Regular lubrication: Add lithium primarily based grease to transferring components such as information columns and sliders each five hundred hours to decrease frictional resistance. For example, after adopting an automated lubrication device, the put on fee of the information column in a horizontal 4 column hydraulic press is decreased by means of 60%.

Cleaning and rust prevention: After day by day work, use compressed air to blow away dirt on the surface of the tools and follow rust prevention oil to the steel parts. If water droplets adhere to the floor of the body, it will reason neighborhood corrosion and have an effect on the carrier lifestyles of the equipment.

4. Safety safety measures

Emergency give up device: Install crimson emergency give up buttons round the operation panel and tools to make sure that the energy can be reduce off inside 0.5 seconds in case of emergencies (such as mould jamming).

Protective fence setting: Install metallic guardrails with a top of ≥ 1.2m in open areas (such as the outlet of horizontal hydraulic balers) to stop personnel from by chance coming into and inflicting compression injuries.