Hydraulic Cylinder Test Rig
1. Automation and Intelligence: Integrating computer testing systems to achieve data collection, storage, and printing output, improving testing efficiency and accuracy.
2. Modular design: The control cabinet is separated from the rack for easy transportation and installation; Support multi station testing and adapt to different specifications of hydraulic cylinders.
3. Energy saving and environmental protection: adopting power recovery and energy-saving design, reasonably matching power, saving energy and extending equipment life.
4. High safety: Equipped with multi-level safety protection mechanisms, including voltage limiting, leakage and pollution protection, to ensure the safety of operators and equipment.
Hydraulic Cylinder Test Rig is mainly used to test the full life cycle performance of hydraulic cylinders, including key indicators such as action reliability, environmental adaptability, sealing, durability, etc. The testing items include trial operation, internal leakage test, load efficiency test, pressure resistance test, stroke inspection, external leakage test, durability test, and starting pressure characteristics, etc., to ensure that the hydraulic cylinder meets the design requirements before leaving the factory or after maintenance.
Application scenarios:
1. In the area of industrial manufacturing:
Hydraulic aspect manufacturing enterprises: Conduct overall performance trying out and first-rate inspection on hydraulic pumps, hydraulic valves, hydraulic cylinders and different elements on the manufacturing line earlier than leaving the manufacturing unit to make sure that the merchandise meet plan necessities and excellent standards.
Large scale mechanical tools manufacturing enterprises: used for normal debugging and overall performance optimization of hydraulic structures in equipment, such as in the manufacturing method of building equipment such as cranes and excavators, simulating real working stipulations thru take a look at benches to check the steadiness and reliability of hydraulic structures underneath exceptional hundreds and working conditions.
2. Equipment upkeep and testing:
Professional protection carrier agency: When hydraulic gear malfunctions, the hydraulic aspects or structures of the erroneous tools are hooked up on a take a look at bench. Through simulating true working conditions, complete trying out and evaluation are carried out to precisely pick out the purpose and factor of the malfunction, supplying a groundwork for maintenance. At the identical time, overall performance checks ought to be performed on hydraulic aspects or structures after restore to affirm the effectiveness of the repair.
3. Research and Teaching:
Universities and lookup institutions: As an necessary experimental platform for reading hydraulic transmission and manage technology, it is used to habits lookup on the working ideas and overall performance traits of new hydraulic components, boost new hydraulic manage techniques and algorithms, and discover the utility of hydraulic structures in fields such as new electricity and smart equipment.
4. Vocational faculties and technical schools: As essential educating tools for hydraulic transmission and manage courses, college students can intuitively recognize the composition structure, working principle, and simple running techniques of hydraulic structures thru sensible operation and experiments, and grasp the overall performance checking out and machine debugging capabilities of hydraulic components.
Internal education inside the enterprise:
When agencies supply hydraulic science coaching to new or present employees, they use check benches for on-site educating and sensible operation drills, so that personnel can rapidly familiarize themselves with the operation and upkeep capabilities of hydraulic systems, and enhance their technical stage and commercial enterprise ability.
Technical Parameter:
Maximum take a look at pressure: up to 120MPa, appropriate for oil cylinders with a diameter of Φ 20-580mm and a size of 100-2600mm.
Flow range: 0-150L/min (some fashions guide greater glide rates).
Medium selection: Supports a couple of media such as hydraulic oil, emulsion, water, etc.
Temperature control: The machine oil temperature can be set and mechanically managed to make sure a steady trying out environment.
Accuracy and safety: Adopting a low voltage excessive glide and excessive voltage strain classification design, integrating computerized oil temperature control, leakage medium recuperation function, and geared up with multi-level protection safety mechanisms, inclusive of stress limiting, leakage and air pollution protection.