High Quality Horizontal Press Machine

High Quality Horizontal Press Machine:

High Quality Horizontal Press Machine is a one-of-a-kind tools in special used for the disassembly of single hydraulic strut, in special for the strut with serious corrosion and difficult to be dealt with through potential of the utilization of regular tools to apprehend mechanized disassembly. Its core attribute is to total the disassembly of key factors such as the strut triple valve, base, cope with body, pinnacle cowl and proceed to be cylinder via skill of the linkage of mechanical and hydraulic systems. The tools adopts modular design, integrating clamping, rotating, ejection and special multi-function units, which can adapt to the protection necessities of pillars of one-of-a-kind specifications.

Safety operation specification:

1.Personal Protective Equipment (PPE)

Operators need to put on security helmets, anti-smash shoes, protecting gloves and goggles to stop splashed steel chips or hydraulic oil from hurting people.

Do no longer put on unfastened garb or rings to keep away from getting caught in rotating parts.

2.Check earlier than tools startup

Hydraulic system: take a look at whether or not the oil pipe connection is association besides leakage; The oil stage of the oil tank shall be inside the calibrated vary to keep away from harm to the pump station due to suction.

Electrical system: verify that the motor is nicely grounded and the cable is no longer damaged; Emergency end button features properly.

Mechanical structure: test chuck, fixture, information rail and different components for looseness or deformation to make sure steady clamping force.

3.Operating surroundings requirements

The tools shall be positioned on a flat and stable floor to keep away from the deviation of core of gravity due to inclination.

Sundries are forbidden to be stacked inside 5m round to make sure easy get away passage.

When used underground, make sure top air flow to stop explosion hazard brought on by means of gasoline accumulation.

Key factors of operation process

1.Strut fixing and clamping

The function of the fixture shall be adjusted in accordance to the specs of the column to make certain that the axis of the stay cylinder physique and the cylinder block coincides with the essential shaft of the equipment, so as to keep away from injury to the chuck induced via eccentric load.

During clamping, the mode of "stepwise pressurization" shall be adopted: low-pressure pre-tightening shall be carried out first, and then the strain shall be regularly expanded to the rated price to stop the immediate have an effect on from unfavourable the sealing elements.

2.Disassembly sequence control

Disassemble the triple valve first: unscrew the security valve manually with exceptional tools, and then use the gear to eject the valve physique to keep away from splashing of excessive stress liquid.

Moving column ejection limit: the single ejection stroke shall no longer exceed 80% of the graph fee to stop the shifting column from flying out and hurting people.

It is forbidden to disassemble the base: it is forbidden to at once knock the base except fixing the cylinder block, and it shall be slowly ejected thru the hydraulic cylinder.

3.Handling of odd conditions

If the strut receives caught at some stage in disassembly, at once shut down the laptop and launch the hydraulic pressure. Check whether or not the chuck deviates or the components are deformed. Forced pressurization is prohibited.

If the hydraulic oil temperature exceeds 70 ℃, shut down the computing device for cooling to forestall the sealing components from ageing and leaking.

Emergency treatment plan:

1.Leakage of hydraulic oil

Shut down the machine immediately and turn off the power supply of the pump station, and clean the leaked oil with the oil suction felt to prevent slipping or environmental pollution.

Check the leakage point, and replace the seal or pipeline in case of pipeline fracture; If the cylinder block has sand hole, return it to the factory for repair.

2.Electrical fault

In case of short circuit or overheating of the motor, cut off the main power supply and check the circuit with insulating tools.

Live maintenance is prohibited and needs to be handled by professional electricians.

3.Mechanical jamming

Start the emergency stop button, release the hydraulic pressure and manually turn to remove the clamping stagnation.

If this is not possible, remove the chuck and lift out the strut with lifting equipment to avoid equipment damage due to forced removal.