Heavy-Duty Horizontal Hydraulic Cylinder Disassembly Workstation
1. Low/No Pressure: Clean/replace clogged relief valve; check solenoid valve voltage (repair circuit if needed) and valve core (clean/replace if stuck); inspect pump if issue persists.
2. Leakage: Confirm system pressure, inspect all seals/joints, tighten or replace (O-rings/gaskets) as needed.
3. Cylinder Faults:
External leak: Replace rod seals per drawings.
Internal leak: Replace piston seals; use proper tools.
4. Oil System:
Clean/replace clogged filters; check oil cleanliness (replace if contaminated).
Maintain oil level (2/3 of gauge); fix leaks.
5. Lubrication Issues:
Top up oil; if unresolved, inspect/replace worn parts (bearings/bushings).
Certified personnel only; post-repair tests required.
Heavy-Duty Horizontal Hydraulic Cylinder Disassembly Workstation Precautions for use:
1. When the gadget has a low strain or no stress fault, first take a look at and easy the overflow valve core that may additionally be caught with the aid of dirt, and readjust the stress to the everyday value; if the stress is everyday however the actuator does no longer work, take a look at the coil voltage of the electromagnetic reversing valve (no voltage requires circuit repair), whether or not the valve core is caught (need to be disassembled, cleaned or replaced), and smooth the electro-hydraulic running desk filter. If the fault is nonetheless now not eliminated, test the working fame of the pump station aspects such as the oil pump.
2. When a leak is observed in the hydraulic pipeline or joint, first verify whether or not the gadget stress is normal, and then comprehensively test the sealing circumstance of every pipeline joint. Take measures to tighten the unfastened joints or substitute the seals (such as O-rings, aggregate gaskets, etc.) for the leaking components to make sure that the device sealing overall performance meets the requirements.
3. Hydraulic cylinder fault prognosis need to distinguish between exterior leakage and inner leakage: leakage at the piston rod shows that the rod seal meeting has failed, and the seal wishes to be changed in accordance to the drawings; if the cylinder operates typically besides load however there is inside leakage, it capacity that the piston head seal is damaged, and the cylinder wishes to be disassembled to exchange the full set of seal packages. The disassembly and meeting manner need to use unique equipment and comply with the specifications.
4. Hydraulic oil device preservation consists of ordinary inspection of the working reputation of the oil filter (immediate cleansing or alternative of the filter issue if blocked, and detection of oil cleanliness at the identical time. When the oil degree exceeds the standard, the oil ought to be changed and the oil tank have to be totally cleaned) and keeping the regular oil stage (replenishing the oil to 2/3 of the stage gauge in time, and checking unusual leakage points) to make sure the cleanliness of the machine and ample oil supply.
5. When the lubrication gadget has bizarre noise or heat, the lubricating oil need to be brought to the wellknown oil stage first. If it is ineffective, the gearbox and different factors want to be disassembled and inspected, and the worn copper sleeves, bearings and different transmission components want to be replaced. All preservation work should be accomplished by way of licensed personnel the use of unique accessories. After maintenance, strain trying out and running-in assessments have to be carried out as required to verify the gear status.
Technical parameters:
Hydraulic Drive Motor | 18.5KW -4 stage |
Motor Disassembly Torque | 30000N.m |
Total Flow of Hydraulic Motor | 56L/min |
Pumping Station Pressure | 31.5Mpa |
Motor Working Pressure | 25Mpa |
Afterburner Torque | 300000N.m |
Maximum Thrust of The Clamping Cylinder | 265KN |
Maximum Pulling Force | 180KN |
Disassemble The Bore | 50-500 |
Translational Cylinder Stroke | 2100mm |
Secondary Cylinder Clamping | V-shaped tooth plate clamping |
How it Works | Control valve/button electric control/remote control |
Dimensions | 7000×2400×1700mm |
Product configuration:
Name | Model | Quantity |
Motor | 18.5KW | 1 unit |
Hydraulic Motor | HZKY-01-001 | 1 unit |
Oil Pump | HZKY-01-002 | 1 unit |
Control Valves | HZKY-01-003 | 8 groups |
Afterburner Cylinders | HZKY-01-004 | 2 pcs |
Tighten Up Left and Right | HZKY-01-005 | 2 pcs |
Auxiliary Cylinders | HZKY-01-006 | 1 pc |
High-pressure Hose | 34 articles |
Company Introduction:
Shandong Haozhou Mining Safety Equipment Co., Ltd. is a technology-based enterprise integrating design, development, manufacturing, equipment installation and after-sales service, which mainly produces column dismantling equipment, pillar maintenance equipment, coal mine roof dynamic safety monitoring system and various mine pressure observation instruments