Horizontal Press Machine

Horizontal Press Machine:

Horizontal Press Machine is a mechanical equipment characterized by a horizontal arrangement of cylinders or working components, and its core structure includes:

1. Horizontal cylinder/worktable: The cylinder axis is parallel to the ground (such as a horizontal compressor), or the worktable is in a horizontal state (such as a horizontal hydraulic press), which is different from the vertical layout of vertical equipment.

2. Modular components: usually composed of hydraulic systems (oil cylinders, pump stations), power sources (motors), control systems (PLC or button centralized control), and work platforms (such as four column structures). Some models are equipped with mobile workstations or automated loading and unloading devices.

3. Auxiliary structure: Depending on the purpose, it may include packing boxes, crankshafts (compressors), molding nozzles (extruders), or shaping molds (shaping presses), etc.

Core Features: Efficient, Stable, and Flexible Coexistence

1. Low center of gravity design, strong stability

Horizontal layout reduces the center of gravity of the equipment, reduces operational vibration, and is particularly suitable for large tonnage presses (such as 400 ton horizontal hydraulic presses), which can reduce infrastructure costs.

2. Space utilization optimization

Horizontal Expansion: Suitable for scenarios where the height of the factory is limited but the ground space is sufficient, such as metallurgical workshops or ship decks.

Modular layout: Auxiliary equipment (such as extrusion tubes and material chambers) can be arranged on the ground for easy maintenance and monitoring.

3. Convenience of operation and maintenance

Maintenance friendly: Core components such as the filling tank and valve body are located at a lower position, eliminating the need for high-altitude operations (such as horizontal hydraulic presses).

Convenient mold installation: Heavy molds can be directly lifted by aerial cranes without being restricted by sliding beams.

4. Wide process adaptability

Multi stage series connection capability: Horizontal compressors can be connected in series with multi-stage cylinders to improve refrigeration efficiency.

Automation Integration: Supports PLC control and variable frequency drive for mobile workstations, enabling one click operation and remote monitoring.

Application scenarios:

1. Metal processing field

Cold/hot extrusion: such as a 60 ton horizontal cold extrusion press, used for producing non-ferrous metal products such as battery zinc cylinders and aluminum cans, with a surface finish of Ra0.8 μ m.

2. Bending and Forming: The horizontal press can complete processes such as flange shaping and bending of irregular parts, replacing vertical equipment in the production of Tangshan Heavy Industry Group, and increasing efficiency by 30%.

3. Material compression and recycling

Plastic material pressing: The 500 ton horizontal hydraulic press is suitable for processes such as sheet stretching, transverse pressing, and bending pressing, such as hydraulic forming of automotive radiator brackets, reducing weight by 40%.

4. Waste compression: The horizontal hydraulic compactor compresses waste paper and plastic into high-density blocks, reducing their volume by 5-8 times for easy transportation and recycling.

5. Special industrial applications

Ship and refrigeration: Horizontal compressors are used in ship refrigeration systems, with rapid low-pressure ammonia reflux and a 20% increase in heat absorption efficiency.

Mine shaping and repair: The horizontal shaping press uses a force of 490KN-980KN to repair mining machine components, with a parallel accuracy of less than 0.08mm.