High-quality Horizontal Column Maintenance System
Disassembling large cylinders is a process that often requires heavy work and specialized equipment
1. Sturdy full-length table design
2, Vehicle skateboard and height adjustable chain fastening tool
3. PLC control display HMI
4. Integrated cylinder pressure test function
5. True "single operator" function
6. Affordable tools
7. The machine cost is low, the whole vehicle cost is low, and the installation is easy
High-quality Horizontal Column Maintenance System:
High-quality Horizontal Column Maintenance System is a professional equipment specially designed for hydraulic cylinder detection, maintenance and performance test.
Core features:
1.Structural Safety and Flexibility
Anti-over design: the vertical frame and the base are connected by moving components, so as to ensure the stability of the tested hydraulic cylinder during rotation or movement and avoid equipment overturning due to the offset of the center of gravity.
Load dispersion mechanism: the shaft design with bearings at both ends converts the radial force of the loaded hydraulic cylinder into rolling friction, reduces the lateral pressure on the piston rod and prolongs the service life of the seal.
Quick type change: realize fast clamping and positioning of hydraulic cylinder through mechanical structures such as pin roll and sliding block, and shorten maintenance preparation time.
2.DURABILITY AND MAINTENANCE
High-strength material: the main structure is made of Q345B steel, with strong bearing capacity and adaptability to high pressure and high frequency test scenes.
Sealing protection: key parts (such as piston rod and guide sleeve) shall be provided with imported seals, which shall be designed with dust ring to prevent impurities from invading and reduce leakage risk.
Modularization of vulnerable parts: such vulnerable parts as seals and sensors are designed in a standardized manner, which supports rapid replacement and reduces downtime.
Application Scenario:
1.Maintenance of coal mine machinery: test the sealing performance and load capacity of hydraulic support column and jack of the fully-mechanized working face to ensure the support safety.
2.Remanufacture of engineering machinery: renovate and test the hydraulic cylinder of excavator and loader to restore its performance to over 80% of the original standard.
3.R&D of hydraulic components: provide a performance verification platform for new hydraulic cylinders, optimize the structural design and shorten the R&D cycle.
Technical parameters:
Hydraulic Drive Motor | 18.5KW -4 stage |
Motor Disassembly Torque | 30000N.m |
Total Flow of Hydraulic Motor | 56L/min |
Pumping Station Pressure | 31.5Mpa |
Motor Working Pressure | 25Mpa |
Afterburner Torque | 300000N.m |
Maximum Thrust of The Clamping Cylinder | 265KN |
Maximum Pulling Force | 180KN |
Disassemble The Bore | 50-500 |
Translational Cylinder Stroke | 2100mm |
Secondary Cylinder Clamping | V-shaped tooth plate clamping |
How it Works | Control valve/button electric control/remote control |
Dimensions | 7000×2400×1700mm |
Product configuration:
| Name | Model | Quantity |
| Motor | 18.5KW | 1 unit |
| Hydraulic Motor | HZKY-01-001 | 1 unit |
| Oil Pump | HZKY-01-002 | 1 unit |
| Control Valves | HZKY-01-003 | 8 groups |
| Afterburner Cylinders | HZKY-01-004 | 2 pcs |
| Tighten Up Left and Right | HZKY-01-005 | 2 pcs |
| Auxiliary Cylinders | HZKY-01-006 | 1 pc |
| High-pressure Hose | 34 articles |
