Intermediate Horizontal Cylinder Maintenance System
Applicable objects: small and medium-sized construction machinery, mining equipment hydraulic cylinders (such as excavator bucket cylinders, mining jacks).
Design goal: improve the efficiency of single-person operation and achieve rapid and safe disassembly and assembly.
Intermediate Horizontal Cylinder Maintenance System everyday inspection specifications：
1. System set up requirements
All hydraulic factors have to be located and established strictly in accordance to the necessities of the drawings, and the pipelines should ignore thru the distinctive pipe rings in accordance with the specifications.
2. Safety operation specifications
During maintenance, the important oil grant line give up valve have to be closed to make sure that the gadget is in a secure state.
3. Cleaning administration standards
During the operation, the cleanliness of components, pipelines and interfaces should be maintained to stop contaminants from coming into the system.
4. Fastener maintenance
Torque test of all fasteners each three months, uniform pressure to the special torque value, and U-shaped playing cards should be mounted at the insertion port to make sure dependable connection.
5. Seal management
Establish a full lifestyles cycle file for seals, and exchange them in accordance to fabric properties, use surroundings and lifestyles cycle.
6. Hydraulic aspect maintenance
Pump physique filter is cleaned/replaced each 15-30 days; hydraulic cylinder is disassembled and maintained each and every 6-10 months; failed springs and different force-bearing components are replaced in time; working media are changed in accordance to working circumstance monitoring.
7. System cleansing cycle
The oil tank valve plate is cleaned and inspected each 6 months; the pipeline is cleaned and maintained each year; the high-pressure hose is changed compulsorily in accordance to the use cycle.
8. Filter aspect substitute standard
The filter issue of the oil filter is changed straight away if it is blocked. Once the stress distinction will increase or the filtering effectivity decreases, it is changed immediately.
9. Measuring instrument management
Pressure gauges, sensors and different measuring gadgets are calibrated often in accordance to the calibration cycle to make sure size accuracy.
10. Electrical element maintenance
Electronic manipulate gear is operated and maintained strictly in accordance with the necessities of the manual, and unlawful use is prohibited.Equipment everyday inspection specifications
Technical parameters:
Hydraulic Drive Motor | 18.5KW -4 stage |
Motor Disassembly Torque | 30000N.m |
Total Flow of Hydraulic Motor | 56L/min |
Pumping Station Pressure | 31.5Mpa |
Motor Working Pressure | 25Mpa |
Afterburner Torque | 300000N.m |
Maximum Thrust of The Clamping Cylinder | 265KN |
Maximum Pulling Force | 180KN |
Disassemble The Bore | 50-500 |
Translational Cylinder Stroke | 2100mm |
Secondary Cylinder Clamping | V-shaped tooth plate clamping |
How it Works | Control valve/button electric control/remote control |
Dimensions | 7000×2400×1700mm |
Product configuration:
Name | Model | Quantity |
Motor | 18.5KW | 1 unit |
Hydraulic Motor | HZKY-01-001 | 1 unit |
Oil Pump | HZKY-01-002 | 1 unit |
Control Valves | HZKY-01-003 | 8 groups |
Afterburner Cylinders | HZKY-01-004 | 2 pcs |
Tighten Up Left and Right | HZKY-01-005 | 2 pcs |
Auxiliary Cylinders | HZKY-01-006 | 1 pc |
High-pressure Hose | 34 articles |
Shandong Haozhou Mining Safety Equipment Co., LtdLocated in Daolang Town, Daiyue District, Taishan, 15 kilometers away from the city, with an investment of 60 million yuan, covering an area of 23 acres, and 8,000 square meters of factory buildings have been put into operation.
Focus on mine pressure monitoring and treatment, mainly engaged in column/pillar maintenance equipment, coal mine roof dynamic monitoring system and mine pressure observation instruments.
It is a collection of R&D, manufacturing, installation and after-sales service, with advanced equipment, strict quality control and perfect testing system.
