Intermediate Horizontal Hydraulic Ram Dismantling Unit
Hydraulic device operation and preservation procedures
1. Operators ought to be acquainted with the gadget concepts and operation procedures
2. Real-time monitoring of key parameters such as stress and speed
3. Check valve repute and oil degree before starting
4. Oil temperature should be 15-50℃ earlier than operation, and abnormalities have to be handled
5. No-load operation for 3-5 minutes is required when the desktop is shut down for extra than four hours
6. It is strictly forbidden to alternate the protection gadget and block position
7. It is forbidden to modify the parameters of hydraulic factors besides authorization
8. Immediately shut down and record for restore in case of failure
9. Keep the gear easy to forestall pollution
10. Check pressure, leakage and voltage earlier than operation
Hydraulic system operation and maintenance procedures
1. Qualification requirements
Operators must fully understand the working principle, component functions and action flow of the hydraulic system, and can only operate after passing professional training.
2. Operation monitoring
Real-time monitoring of key parameters such as system pressure and actuator speed to ensure stable operation of the hydraulic system.
3. Pre-start inspection
Start only after confirming that the multi-way reversing valve is reset, the motion mechanism is returned to its position, and the oil level is normal. Abnormal conditions must be eliminated before operation.
4. Temperature management
When the oil temperature is lower than 15℃, it is prohibited to operate with load, and it must be preheated to the specified range; if it is higher than 50℃, the cooling system should be checked immediately and the temperature should be reduced.
5. Long-term shutdown processing
When the equipment is shut down for more than 4 hours, the hydraulic pump must be run at no load for 3-5 minutes, and the system cycle can be loaded before it can be loaded.
6. Safety device protection
It is strictly forbidden to change the setting position of the electrical interlocking device and the operating block without authorization to ensure that the safety protection function is intact.
7. Parameter adjustment restrictions
It is prohibited to adjust the parameters of hydraulic components or replace parts without authorization. All changes must be approved by the competent department.
8. Fault handling
When the system fails, shut down immediately and report to the maintenance department. It is prohibited to handle it without authorization. Professional diagnosis and elimination are required.
9. Cleaning and maintenance
Keep the equipment and working environment clean, and take effective measures to prevent pollutants from entering the hydraulic system.
10. Daily inspection
Before operation, check whether the system pressure, noise, and vibration are normal, confirm that there is no leakage and the voltage fluctuation is within the rated value ±15%.
Technical parameters:
Hydraulic Drive Motor | 18.5KW -4 stage |
Motor Disassembly Torque | 30000N.m |
Total Flow of Hydraulic Motor | 56L/min |
Pumping Station Pressure | 31.5Mpa |
Motor Working Pressure | 25Mpa |
Afterburner Torque | 300000N.m |
Maximum Thrust of The Clamping Cylinder | 265KN |
Maximum Pulling Force | 180KN |
Disassemble The Bore | 50-500 |
Translational Cylinder Stroke | 2100mm |
Secondary Cylinder Clamping | V-shaped tooth plate clamping |
How it Works | Control valve/button electric control/remote control |
Dimensions | 7000×2400×1700mm |
Product configuration:
Name | Model | Quantity |
Motor | 18.5KW | 1 unit |
Hydraulic Motor | HZKY-01-001 | 1 unit |
Oil Pump | HZKY-01-002 | 1 unit |
Control Valves | HZKY-01-003 | 8 groups |
Afterburner Cylinders | HZKY-01-004 | 2 pcs |
Tighten Up Left and Right | HZKY-01-005 | 2 pcs |
Auxiliary Cylinders | HZKY-01-006 | 1 pc |
High-pressure Hose | 34 articles |
