Split-Type Hydraulic Prop Handler
1.Efficient disassembly capacity
2.Modularization and multifunction
3.Humanization and safety design
4.Suitability and durability
Split-Type Hydraulic Prop Handler：
Split-Type Hydraulic Prop Handler is a one-of-a-kind gear in special used for the disassembly of single hydraulic strut, in special for the strut with serious corrosion and difficult to be dealt with with the aid of capacity of the utilization of everyday equipment to recognize mechanized disassembly. Its core attribute is to total the disassembly of key factors such as the strut triple valve, base, cope with body, pinnacle cowl and proceed to be cylinder through skill of the linkage of mechanical and hydraulic systems. The tools adopts modular design, integrating clamping, rotating, ejection and special multi-function units, which can adapt to the security necessities of pillars of one-of-a-kind specifications.
Core features：
1. Efficient disassembly capability
Bidirectional self-tightening chuck: It adopts eccentric or bidirectional self-tightening chuck design, with the clamping pressure elevated through greater than 30% in contrast to regular equipment. It can stably restoration rusted or deformed pillars and stop slippage at some point of disassembly.
2. Humanized and protection design
Noise discount structure: Belt power replaces direct tools connection, with running noise decrease than seventy five decibels, enhancing the working environment.
Overload protection: The hydraulic device is geared up with a protection valve. When the stress exceeds 14.7MPa, it mechanically releases strain to forestall gear harm or non-public injury.
Effort-saving operation: Clamping and releasing are managed via a hydraulic valve group, casting off the want for guide tapping. The complete manner can be done by means of a single person.
Overall Dimensions （Length × Width × Height） | 6500 × 1000 × 900 | mm | |
Machine Weight | 2500 | kg | |
Prop Cylinder Bore(Inner Diameter) | 100-125 | mm | |
rop Height ( Disassembly Height) | ≤4500 | mm | |
Pump Station Pressure | 20 | MPa | |
Flow Rate | ≤30 | L/min | |
Working Medium | No. 46 Hydraulic Oil | ||
Main Motor | Power | 5.5 | kW |
Voltage | 380 | V | |
Speed | 960 | rpm | |
Main Reducer | High-Speed Shaft Allowable Power | 5.5 | kW |
Low-Speed Shaft Max. Torque | Tmax= 7.4 | mm | |
Total Reduction Ratio | I = 2.25 × 31.5 = 71.19 | ||
Clamping Frame | Working Force | 50 | kN |
Pulling Stroke | 25 | mm | |
Disassembly Jack | Working Force (Push/Pull) | 115 / 59 | kN |
Working Stroke | 2100 | mm |
Key factors of operation process：
1.Strut fixing and clamping
The function of the fixture shall be adjusted in accordance to the specs of the column to make certain that the axis of the stay cylinder physique and the cylinder block coincides with the primary shaft of the equipment, so as to keep away from injury to the chuck brought on by means of eccentric load.
During clamping, the mode of "stepwise pressurization" shall be adopted: low-pressure pre-tightening shall be carried out first, and then the stress shall be progressively improved to the rated fee to stop the immediately have an effect on from destructive the sealing elements.
2.Disassembly sequence control
Disassemble the triple valve first: unscrew the security valve manually with one-of-a-kind tools, and then use the tools to eject the valve physique to keep away from splashing of excessive stress liquid.
Moving column ejection limit: the single ejection stroke shall no longer exceed 80% of the diagram price to forestall the transferring column from flying out and hurting people.
It is forbidden to disassemble the base: it is forbidden to immediately knock the base except fixing the cylinder block, and it shall be slowly ejected via the hydraulic cylinder.
3.Handling of ordinary conditions
If the strut receives caught at some point of disassembly, straight away shut down the computer and launch the hydraulic pressure. Check whether or not the chuck deviates or the components are deformed. Forced pressurization is prohibited.
If the hydraulic oil temperature exceeds 70 ℃, shut down the laptop for cooling to forestall the sealing components from growing older and leaking.
