Vertical Hydraulic Cylinder Rebuilding Station
Affordable Tools: Tools that can be easily installed and used. Vehicles can be purchased individually as needed. Tool inserts can be made for customized jobs.
Modular Bench Design: Can be expanded if needed.
Full-Length Oil Collection Tray: Provides a clean operation. The oil collection system captures the remaining oils in the cylinder and transports them to the waste oil reservoir. This reduces cleaning costs and increases safety in the workplace.
Low Machine Cost, Low Vehicle Cost, Easy Installation: Safer, cleaner operation and greater flexibility make more efficient use of your equipment investment and floor space.
Vertical Hydraulic Cylinder Rebuilding Station How to operate the cylinder：
1. Start the motor and run it at no load for more than 10 minutes.
2. According to the type of cylinder to be installed, put the corresponding base clamping device in the trolley base.
3. Put the cylinder barrel of the hydraulic cylinder to be assembled into the base clamping device, and use the cylinder support device to support the cylinder to prevent the hydraulic cylinder from swinging back and forth during the movement of the trolley.
4. Put the guide sleeve into the cylinder barrel, use the crane to lift the column core to the top of the cylinder barrel, and put it into the cylinder barrel. Ensure that the column core and the cylinder barrel are concentric.
5. Operate the trolley button to align its center with the center of the pressure cylinder. Operate the button to extend the pressure cylinder and press the column core into the cylinder barrel.
6. Put the nut on the cylinder barrel and put the special mold on the nut at the same time.
7. Move the trolley so that the center of the cylinder faces the center of the upper chuck.
8. Move the upper transmission device. When the chuck claws extending from the upper chuck trip the special mold worn on the cylinder nut, directly operate the operating button of the hydraulic motor to tighten the nut.
9. Stop operating the hydraulic motor button and move the clamping device behind the cylinder, remove the cylinder support device, and use a crane to lift the cylinder away. At this time, the cylinder is assembled.
Technical Parameters：
| Dismantling column specifications | Cylinder diameter ≤500mm |
| Applicable cylinder length | ≤2500mm; |
| Motor dismantling torque | 30000N.m |
| Addition cylinder torque | 300000N.m |
| Motor power | 18.5kW |
| Flow rate | 56L/min |
| System pressure | 25Mpa |
| External dimensions (L×W×H) | 5×2.35×5.2m (underground part 1.7m) |
| Feeding trolley forward and backward travel distance | 1600mm |
| Dismantling cylinder stroke | 1200-2200mm |
| Clamping cylinder stroke | 200mm |
| Clamping diameter range | ≤600mm |
| Base lifting | 800mm |
| Base | Automatic clamping |
| Operation method | Manual direction change operation |
| Weight | 14.5T |
Main Configurations：
| Name | Model | Number |
| Motor | 18.5KW | 1 unit |
| Hydraulic Motor | HZYZ7 | 1 unit |
| Oil Pump | 40MCY14-1B | 1 unit |
| Manipulator Valve | ZS1- L20E-80TYW | 11 sets |
| Acceleration Cylinder | ¢125 Stroke 250 mm | 2 units |
| Lift Motor Cylinder | ¢100 Stroke 2.1m | 2 units |
| Feeding Trolley Cylinder | ¢100 Stroke 1.6m | 1 unit |
| Lifting Trolley Cylinder | ¢100 Stroke 600mm | 1 unit |
| Right and Left Holding Cylinder | ¢80 Stroke 250 mm | 2 units |
| Right and Left Tightening | ¢100 Stroke 250mm | 2 units |
| Backstop Cylinder | ¢63 Stroke 60mm | 1 unit |
| High pressure hose | 64 bars |
Shandong Haozhou Mining Safety Equipment Co., Ltd. is located in Daolang Town, Daiyue District (15 kilometers away from the city) at the foot of Mount Tai, with an investment of 60 million yuan, covering an area of 23 acres, and building a modern workshop of 8,000 square meters. The company focuses on the R&D and manufacturing of mining safety equipment, integrating design, production, installation and service, with advanced equipment, technical team and strict management system.
