Vertical Hydraulic Cylinder Repair Bench

Prevention first: daily inspection + regular oil change/filter element
Safety red line: oil temperature ≤ 60°C, pressure ≤ 16MPa
Zero tolerance for anomalies: Abnormal noise/leakage/performance deviations need to be dealt with immediately


This summary covers the entire process of daily maintenance of hydraulic systems, focusing on fluid health, temperature and pressure safety limits, and rapid response to faults.

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Product Details

 Vertical Hydraulic Cylinder Repair Bench Precautions:

1. Check the oil level in the oil tank. If the oil level is lower than the displayed height of the level gauge, refuel in time.

2. Visually check the bubbles, discoloration (white turbidity, blackening) and other conditions in the oil in the oil tank. If there are many bubbles or white turbidity on the oil surface, the cause needs to be analyzed.

3. Use a thermometer to measure the oil temperature and touch the side of the oil tank to determine whether the oil temperature is normal (usually below 60°C).

4. Judge the condition of the pump based on hearing. If the noise is loud, the needle swing is large, and the oil temperature is too high, the pump may be worn.

5. Check whether there is oil leakage on the side of the oil tank, the oil level indicator needle, the side cover, etc.

6. Check the stopping state and working speed of the hydraulic cylinder when it stops. In addition, check whether there is oil leakage at the piston rod under high temperature and high pressure.

7. Check the sound and vibration of the overflow valve based on hearing and pressure gauge.

8. Observe the oil leakage of various parts of the pipeline (flange, joint, ferrule) and valve, or check by hand; keep the lower part of the pipeline clean so that oil leakage can be found in time by simple observation. Oil leakage is generally easiest to find under high temperature and high pressure.

9. Check the vibration of the pipeline, valve, and hydraulic cylinder, and check whether the mounting bolts are loose.

Vertical Hydraulic Cylinder Repair Bench

10. During the work process, add oil between the ratchet and the ratchet disc from time to time to reduce the wear of the ratchet disc.

11. The machine must idle for ten minutes before work, and fifteen minutes in winter.

12. The maximum pressure of the hydraulic system cannot exceed 16MPa.

13. The pressure adjustment of the hydraulic system should be adjusted gradually from low to high.

14. Filter or replace the hydraulic oil every six months. If the hydraulic oil has been used for more than one year, it must be replaced! ! Otherwise, if the hydraulic oil loses its lubricating properties, it will damage the equipment.

15. If the working environment is bad or the pump is used intermittently, the oil pump suction port filter should be cleaned or replaced once a month. If the working environment is good, it should be cleaned or replaced once every two or three months.

Technical Parameters:


Dismantling column specifications Cylinder diameter ≤500mm 
Applicable cylinder length ≤2500mm; 
Motor dismantling torque 30000N.m 
 Addition cylinder torque 300000N.m 
Motor power 18.5kW 
Flow rate 56L/min 
System pressure 25Mpa 
External dimensions (L×W×H) 5×2.35×5.2m (underground part 1.7m) 
Feeding trolley forward and backward travel distance 1600mm 
Dismantling cylinder stroke 1200-2200mm 
Clamping cylinder stroke 200mm 
Clamping diameter range ≤600mm 
Base lifting 800mm 
Base Automatic clamping 
Operation method Manual direction change operation 
Weight14.5T

Main Configurations:


Name Model Number
Motor 18.5KW1 unit 
Hydraulic Motor HZYZ71 unit 
Oil Pump 40MCY14-1B1 unit 
Manipulator Valve ZS1- L20E-80TYW 11 sets 
Acceleration Cylinder ¢125 Stroke 250 mm 2 units 
Lift Motor Cylinder ¢100 Stroke 2.1m 2 units 
Feeding Trolley Cylinder ¢100 Stroke 1.6m 1 unit 
Lifting Trolley Cylinder ¢100 Stroke 600mm 1 unit 
Right and Left Holding Cylinder ¢80 Stroke 250 mm 2 units 
Right and Left Tightening ¢100 Stroke 250mm 2 units 
Backstop Cylinder¢63 Stroke 60mm1 unit 
High pressure hose
64 bars


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